. v2027 Help

How to Completely Configure a Manufacturing Item

1. Overview

The Manufacturing module in Inaya enables healthcare facilities and organizations to produce items internally by combining raw materials through a defined production process. Unlike standard purchased items, manufactured items represent goods your organization produces internally — such as cement bricks, blended flour, assembled medical kits, or compounded medications.

This module handles the complete manufacturing workflow, from defining the product recipe to executing production runs, while maintaining accurate inventory records and full batch traceability.

Manufacturing overview

2. Why Manufacturing Items Matter

Aspect

Importance

Cost Control

Tracks exactly what goes into each finished unit for accurate costing

Inventory Management

Automatically deducts raw materials and adds finished goods to inventory

Batch Traceability

Assigns unique batch names for quality control and recall purposes

Expiry Monitoring

Sets shelf lives on manufactured goods to prevent waste

Audit Trail

Every production run is logged for compliance and financial auditing

Efficiency

Standardizes the production process and automates stock updates

3. Requirements Before You Start

Prerequisites Checklist

  1. Items Catalog: Both the finished goods and every raw material must already exist as items. Configure in Items module → Add Items.

  2. Stores: Stores must exist for both raw materials and finished goods. Configure in Stores module → Add Store.

  3. Stock Receipt: Raw materials must be received into the source store before manufacturing. Configure in Items → Receive tab.

  4. User Permissions: The user performing the manufacturing run must have permission to manufacture items. Configure via System Administrator.

4. Scenarios and Examples

Scenario 1 — Manufacturing Cement Bricks

Field

Value

Finished Item

Cement bricks

Raw Materials

Water, Sand, Cement

Recipe (per 1 unit)

50 buckets Water + 50 buckets Sand + 1 bag (50 kg) Cement

From Store (Raw Materials)

Warehouse

To Store (Finished Goods)

Shop

Quantity to Produce

50 bricks

Batch Name

BRICK-BATCH-AUG-04

Scenario 2 — Manufacturing Blended Flour

Field

Value

Finished Item

Blended Flour 1kg

Raw Materials

Wheat Flour, Corn Flour, Vitamin Premix

Recipe (per 1 unit)

700 g Wheat Flour + 250 g Corn Flour + 50 g Vitamin Premix

From Store (Raw Materials)

Raw Materials Store

To Store (Finished Goods)

Production Store

Quantity to Produce

500 units

Batch Name

FLOUR-BATCH-2026-001

5. Step-by-Step Guide: Configuring a Manufacturing Item

Follow the procedures below in order, from registering raw materials to executing your first production run.

Step 1 — Register Raw Materials as Items

  1. Log in to Inaya and open the Main Menu.

  2. Scroll down to Logistics, then select Items to open the Items page.

    Open Items from the Main Menu
    Select Items under Logistics
  3. Alternatively, click the Search icon in the top-left corner, type Items into the search box, and select Items from the results.

    Search for Items
    Select Items from the search results
  4. In the Items section, click the + (Plus) button to start registering a new item. The Registration section will open.

    Start a new item registration
  5. In the Registration section, enter the item details:

    • Code: A unique code that identifies the item.

    • Name: The name of the item. Each item should have its own name.

    • Type: Select Inventory for items that are sold or kept as stock.

    • Category: Select the appropriate category for the item.

    • About to Expire Reminder Days: Enable via the checkbox, then set the number of days before expiry you want to be reminded. Use only for items with an expiry date.

    • Description: Optional additional information about the item.

  6. Under Item Units, select the unit used to manage the item (e.g., Tablets, Boxes, Bottles).

  7. Under Display Units, select the unit you want displayed for the item. This can match the Item Unit.

    Select item and display units
  8. Click Save at the bottom center of the panel.

  9. Verify: Confirm the item now appears in the Items list and is available for further configuration and inventory activities.

Example — registering raw materials for the Cement Bricks scenario:

Code

Name

Type

WTR-001

Water

Inventory

SND-001

Sand

Inventory

CMT-001

Cement

Inventory

Step 2 — Add Raw Materials to Stores

  1. For each raw material item, navigate to its Receive tab to add stock to the store.

  2. Enter the receiving details:

    Field

    Value

    Store

    Warehouse

    Item

    Water

    Quantity

    1000

    Unit

    bucket(s)

    Batch Number

    WTR-2026-001

  3. Repeat this process for every remaining raw material (Sand, Cement, etc.) and confirm each has sufficient stock.

For more detail on receiving stock, see: How to receive Items from another store

Step 3 — Create the Finished Product Item

  1. Repeat the registration process from Step 1 to create the finished product (e.g., Cement bricks).

  2. The only difference: finished manufacturing items must also have their Ingredient Items defined — these are the raw materials configured in Steps 1–2.

Step 4 — Define the Recipe (Ingredients) — CRITICAL STEP

  1. Open the finished item (e.g., Cement bricks) and go to the Registration tab. Scroll down to the Ingredient Items section.

    Add ingredient items to a manufacturing item
  2. Select Item: Choose a raw material from the dropdown. It must already exist as a registered item.

  3. Enter Quantity: Enter the amount of that raw material needed to make 1 unit of the finished product.

  4. Select Unit: Choose the measurement unit for that quantity.

  5. Add more rows: Click the + button to add each additional ingredient.

  6. Click Save.

Example recipe for Cement Bricks (per 1 unit):

Item

Quantity

Unit

Water

1

bucket(s)

Sand

1

bucket(s)

Cement

1

kg

  1. Return to the Main Menu.

  2. Under the Items section, click Manufacture Items.

Main Menu

Items

Manufacture Items

Step 6 — Configure the Transaction Header

  1. Item: Select the finished product. Only items with a saved recipe appear here. Example: Cement bricks.

  2. From Store: Select the store where raw materials are currently held. Example: Warehouse.

  3. To Store: Select the store where the finished goods will be placed. Example: Shop.

  4. Quantity: Enter the total number of finished units to produce in this run. Example: 2.

  5. Unit: Select the unit of measure for the finished product. Example: piece.

  6. Batch Name: Enter a unique identifier for traceability. Example: BRICK-BATCH-AUG-04.

  7. Expiry Date: Enter an expiration date, if applicable. Example: 01/01/2028.

Manufacture Items transaction header

Step 7 — Validate Raw Materials

  1. Once you select the From Store, the system automatically checks stock availability for every ingredient in the recipe.

  2. Scenario A — Success (stock available): Ingredients appear in green text, and the Source Store panel shows the Present Quantity for each material.

Store: Warehouse Item: Water Present Quantity: 2341 Unit: bucket Store: Warehouse Item: Sand Present Quantity: 2341 Unit: bucket Store: Warehouse Item: Cement Present Quantity: 3451 Unit: bag

Step 8 — Complete the Manufacturing Run

  1. Review the Left Panel: the raw materials that will be deducted from the From Store.

  2. Review the Right Panel: the finished goods that will be added to the To Store.

    Review raw materials and finished goods before manufacturing
  3. Click the Manufacture Item button at the bottom of the screen to execute the production run.

6. What Happens After Manufacturing?

SN

Action

Result

Impact

1

Raw Materials Deducted

Quantity decreases in From Store

Inventory levels updated

2

Finished Goods Added

Quantity increases in To Store

Inventory levels updated

3

Batch Record Created

Unique batch name assigned

Traceability established

4

Transaction Logged

Production run recorded

Full audit trail

5

Report Available

Appears in manufacturing reports

Reporting and analysis

Complete Example — Manufacturing Cement Bricks

End-to-End Walkthrough

  1. Main Menu → Items: Navigate to the items list.

  2. Create the finished item: Code CBRICK-001, Name Cement bricks.

  3. Register raw materials: Water, Sand, Cement as items.

  4. Receive raw materials: receive each into Warehouse with the correct quantities.

  5. Define the recipe: Water 1 bucket, Sand 1 bucket, Cement 1 bag.

  6. Main Menu → Manufacture Items: open the manufacturing panel.

  7. Configure the header: Item: Cement bricks, From: Warehouse, To: Shop, Qty: 2.

  8. Validate stock: confirm all raw materials are available (green text).

  9. Click Manufacture Item to execute production.

Before Manufacturing

  • Water: 2341 buckets (Warehouse)

  • Sand: 2341 buckets (Warehouse)

  • Cement: 3451 bags (Warehouse)

  • Cement bricks: 0 pieces (Shop)

After Manufacturing

  • Water: 2339 buckets (Warehouse) — 2 deducted

  • Sand: 2339 buckets (Warehouse) — 2 deducted

  • Cement: 3449 bags (Warehouse) — 2 deducted

  • Cement bricks: 2 pieces (Shop) — added

  • Batch: BRICK-BATCH-AUG-04 recorded

7. Manufacturing vs. Other Transactions

Transaction

Description

Is This Manufacturing?

Purchasing items

Buying finished goods from suppliers

❌ No — this is Purchase

Transferring items

Moving items between stores

❌ No — this is Transfer

Consuming items

Using items internally

❌ No — this is Consumption

Selling items

Selling to customers

❌ No — this is Sale

Combining raw materials

Creating new products internally

✅ Yes — this is Manufacturing

Assembling kits

Combining components into kits

✅ Yes — this is Manufacturing

Compounding medications

Mixing ingredients for medicine

✅ Yes — this is Manufacturing

8. Where to Find Manufacturing Reports

View Manufacturing Reports

  1. Open Reports from the Main Menu.

  2. Select Inventory & Assets.

  3. Click Manufacturing.

Reports

Inventory & Assets

Manufacturing

9. Common Problems and Solutions

Troubleshooting

  1. Raw material not in dropdown — Error: "Item not showing in ingredient list". Cause: raw material not registered as an item. Solution: create the raw material as an item first.

  2. Finished item not showing — Error: "Item not in Manufacture Items dropdown". Cause: no ingredients defined. Solution: add ingredients in the Registration tab.

  3. Insufficient stock — Error: "No stock of (Item) configured". Cause: raw materials not received in store. Solution: receive raw materials into the From Store.

  4. Greyed-out button — The Manufacture Item button is disabled. Cause: missing required fields. Solution: fill in all header fields.

  5. Red text warnings — Items shown in red. Cause: insufficient stock in the From Store. Solution: restock raw materials.

  6. Can't find recipe — Item appears without ingredients. Cause: recipe not saved properly. Solution: edit the item and save the ingredients again.

  7. Batch not recorded — No batch appears in history. Cause: batch name left empty. Solution: the system auto-generates one, but you should manually enter a batch name for traceability.

10. Quick Reference

10.1 Manufacturing Workflow Checklist

Step

1. Finished product registered as item

2. Raw materials registered as items

3. Raw materials received into store

4. Recipe defined in Registration tab

5. Manufacture Items panel opened

6. From Store and To Store selected

7. Quantity and Batch Name entered

8. Stock validated (green text)

9. Manufacture Item button clicked

10.2 Key Terms

SN

Term

Definition

1

Manufacturing Item

A product created internally by combining raw materials

2

Raw Material

An ingredient used in manufacturing; must be registered as an item first

3

Recipe (BOM)

The list of ingredients and quantities needed to produce 1 unit

4

From Store

The store where raw materials are consumed from

5

To Store

The store where finished goods are added to

6

Batch Name

A unique production run identifier for traceability

7

Bill of Materials (BOM)

Complete list of raw materials and quantities required

24 August 2026